DIY Bar Cart

Hey there!  I am so excited to share this goodie with you guys today!  We have had some serious love for a Bar Cart at Crate and Barrel but of course the $800 price tag was just too pricey for my wallet so, I designed my own knock-off for about $150 including the hardware!!

diy-bar-cartWhat do you think?  She’s a beauty right?  And, just in time for holiday entertaining!!

diy-beverage-cart

I also had fun with another spin on this!  Who wouldn’t love to serve coffee and hot chocolate to your guests on this cutie!

This bar cart is super easy to build…. I mean EASY!  Here’s how I did it :)

Let’s start with a shopping list:

3 – 1×2′s @ 8ft.

1 – 1×2 @ 10 ft.

4 – 1×3 @ 8 ft.

1 – 1×4 @ 6 ft.

1 – 4′x8′ sheet of 3/4″ Purebond Plywood (I picked birch because it’s the cheapest) *Have your hardware store rip this (long ways) at 21 1/2″ and you can make the cross cuts at home.  Or, you can have them make all of the cuts – 3 pieces at 21 1/2″ x 34″!

4 – 2 1/2″ locking casters

2 – pulls

Now, let’s build!!

***Remember, not all boards are created equal.  The measurements I am sharing are the measurements I used.  We always suggest cutting and measuring as you build so that you get a perfect fit!***

We are going to start by building the frames for the cart.  First, cut 4 – 1×2′s at 33″ and 6 – 1×2′s at 26 1/4″

build-framesYou can see where I drilled my 3/4″ pocket holes with my Kreg Jig and I attached three short boards between two long boards.  I attached one board flush with the top of the two boards and 1 board flush with the bottom of the two boards.  The one in the middle, I attached at 15 3/4″ from the top of the long boards.  I attached with 1 1/4″ pocket hole screws and wood glue.

build-another-frameNow, just make a second frame.

Now for the rails (the boards that will support the trays)!

Cut 4 – 1×2′s at 23″ and drill 1 3/4″ pocket hole at both ends of each board.

attach-railsNow, attach these boards with 1 1/4″ pocket hole screws.  You can see that I attached them right below where the boards were attached on the frames.  Just do this at the top and middle of the frames. (I attached these with the pocket holes facing down so that they will be hidden).

all-four-rails-attachedThis is what it looks like at this point!  The two frames that we built first at the front and back and the 4 rails running between them.

Here is why we left the rails off the bottom of the cart.

flip-upside-downHere you will cut 2 – 1×4′s @ 24 1/2″.

attach-bottom-boardsattach them to the bottom of the frame (flush with the 1×2′s) with 1 1/4″ nails and wood glue.  I used my Ryobi Airstrike Nailer for this part :)

upside-downHere she is upside down!

That’s it for the cart!  Let’s build the trays :)

building-traysCut 6 -1×3′s at 21 1/2″ and 6 – 1×3′s at 35 1/2″.  Drill 3/4″ pocket hole screws into both ends of each short 1×3.

tray-frames-dry-fitAttach 2 short boards between 2 long boards to form 3 frames for each tray.  Use 1 1/4″ pocket hole screws and wood glue.  Here is a great spot to stop and make sure these frames fit in your cart.  It’s easier to make adjustments at this point than it will be once the bottoms are in.

Now, measure the space between each tray frame to make sure that your bottoms will fit.

drill-pocket-holes-in-tray-bottomsThe plywood will be cut at 21 1/2″ x 34″.  Then just drill 3/4″ pocket holes on each side.  I did 4 on the sort sides and 6 on the long sides.

attach-tray-frameNext, just attach with 1 1/4″ pocket hole screws!

three-traysLookin’ good!  Let’s dress her up :)

Rustoleum_Dark_WalnutI decided to go with an old favorite, Rust-Oleum Dark Walnut Stain for this baby!  I just wiped one coat on with a foam brush, waited 5 minutes and followed up by wiping the stain with a clean cloth.  Don’t wipe the stain away, just use the cloth to blend it!

Rustoleum_PolyurethaneOnce the stain was good and dry, I used a bristle brush to apply two coats of Rust-Oleum Polyurethane in Matte finish.  This cart is going to be around liquids so this is a MUST to protect our beautiful finish :)

We want this to be able to move around the house with us while we are entertaining so…

locking-castersI purchased 4 – 2 1/2″ locking casters for the cart.  The locking feature is key so that there aren’t any accidents ;)

add-casatersAttach the casters flush with the 1×4′s at the bottom of the cart!

pullsI thought pulls would be a cute addition to the cart and they would make it easier to cart around so I picked these cuties out for about $2 each!  I just attached them to the top tray.

Now a little more FUN!

stemware-rackI purchased this stemware rack on Amazon for about $12.  The one I purchased is in the box below.

attach-stemware-rack

It’s super easy to install!  I just attached mine under the top tray.  I marked off the middle point of the tray and set it back behind the 1×3 frame.

For the beverage cart, I installed cup hooks for coffee mugs!

predrill-for-cuphooksI predrilled holes for the cup hooks

cuphooks

and just placed about 8 under the first tray. You could just install the stemware rack on one side of the tray and the cup hooks on the other side so that it is an easy switch!  I will probably go back and do that later ;)

secure-traysTo secure the trays, I drilled 1 1/4″ wood screws through the rails into the bottom of each tray.  (I just used 2 screws per rail).

That’s it!  Now it’s time for some serious entertaining :)

how-to-make-a-bar-cart

bar-cart-diy

diy-wine-cart

diy-beverage-cart

diy-coffee-bar

diy-bar-cart

how-to-build-a-bar-cart

beverage-cart-diy

how-to-build-a-coffee-barDo you like the cute printables in the pictures???  Come back soon because I will be sharing them with all of you for FREE :)

I hope you love my DIY Bar Cart as much as I do!

We always appreciate your shares and pins!

Thanks for stopping by :)

Ashley

  • Melissa

    My dad just bought me the jig!!! One question I have…do the trays attach to the rails they sit on or are they removable?

  • Shirley

    You did a fabulous job on this!! I think I will make one myself! Thanks for the wonderful tutorial!!!

  • nato

    wow!!! what a great work, great blog. thank you!

  • sulu293

    Forget the husband. Just bought myself a Kreg jig… can’t wait to get started on the DIY project list.

  • Kristina Miller

    Just bought my husband a Kreg Jig for Christmas. He’s going to get a nice long list of projects to go along with it!! First one on the list is the gorgeous hall tree with hooks. This cart will be on there, too! Love, love, love your stuff!

  • http://www.construction2style.com/ Jamie & Morgan

    CUTE!!!! I love that it rolls around!! :)

  • Amy Raymond Olszewski

    I love this because it’s so versatile. I actually love modern decor (but still love your blog!) and this would be perfect for our dining room. The clean lines are just what I love. Thanks for sharing!! (PS- first time posting a comment, but I have been following you guys for quite some time).

  • Emily

    I really wish I was as good as you with tools and wood!!

  • Giggling Gerty

    Love love love!!!! Pls stop you two, I can’t keep up!!!!! ;)

  • http://lifeonthehorizn.com/ Michelle

    You are killin’ me with all the DIY – 2014 is going to be a very busy year for me ;) LOVE IT!

  • Jaimie Fulk

    I love this!!! Now I want one :)

  • Alli

    You make it look so easy!

  • Elizabeth Hoskins

    Y’all did it again! Bar carts are so popular right now and I love that this one if affordable and functionable! Thanks for sharing the plans!